
Nothing satisfies a serious burger craving quite like a properly executed smash burger. The crispy, caramelized edges and juicy center create that perfect contrast that keeps you coming back for another bite. Adding the rich baconnaise sauce takes these from backyard good to "why would I ever order takeout again" territory. These burgers have become my Saturday tradition – worth every calorie and minute of preparation.
The first time I made these for friends, my buddy Mike who fancies himself a burger connoisseur fell completely silent after his first bite. When he finally spoke, he just said, "I'm throwing away my grill." His wife laughed and told me later that he tried to recreate them three times the following week. Now they're our standard cookout contribution.
Ingredients
- Ground Chuck: The 80/20 fat ratio is non negotiable here that fat creates flavor and prevents dryness look for meat that's bright red with visible marbling
- White Onions: These become almost sweet when properly caramelized slice them paper thin to ensure they cook completely in the short time on the griddle
- Crispy Bacon: Cook until genuinely crisp for texture contrast flabby bacon ruins the experience
- Pepper Jack Cheese: The slight heat balances the richness perfectly make sure it's thinly sliced to melt quickly
- Quality Buns: Often overlooked but crucial a potato or brioche bun with substance stands up to the juicy meat and sauce
I was skeptical about the mustard flip technique until trying it. Now I understand why diner cooks have been doing this for decades it creates an extra flavor dimension that's subtle but noticeable. My daughter calls these "weekend special" burgers because she knows I only make them when we have time to do them right.

Step-by-Step Instructions
- Proper Preparation
- Form the ground chuck into loose balls without overworking the meat. This gentle handling preserves the tender texture. Refrigerating them firms up the fat, making the initial smash more effective. The cold meat hitting the hot surface creates that perfect sear we're after.
- Onion Technique
- Using a mandoline creates uniformly thin slices that cook quickly and evenly. The safety guard is absolutely essential I learned this lesson the painful way before investing in cut resistant gloves. Squeezing out excess moisture prevents steaming the meat and ensures proper caramelization.
- Bacon Preparation
- Cook bacon until genuinely crisp but not burnt. Starting with a cold pan prevents shrinkage and allows the fat to render slowly, creating evenly cooked bacon. Chopping it finely distributes the flavor throughout the sauce and provides little pockets of smoky goodness in every bite.
- Sauce Creation
- Combine all sauce ingredients in a bowl, stirring thoroughly to incorporate. The balance of creamy mayo, tangy ketchup, sharp mustard, and savory bacon creates the perfect burger complement. The apple cider vinegar cuts through the richness, while red pepper flakes add gentle warmth rather than overwhelming heat.
- Cooking Environment
- Heat the griddle until water droplets dance across the surface. This high heat is crucial for proper searing. Adding avocado oil prevents sticking without smoking excessively at high temperatures. Spacing the meat balls properly allows room for smashing and flipping without crowding.
- The Perfect Smash
- Place meat balls on the hot surface, immediately top with onions, and smash firmly with a spatula or press. The key is pressing once, decisively, then not touching it again. The thickness should be about ¼ inch throughout. The edges should be irregular for maximum crispy surface area.
- Flavor Development
- Season generously after smashing, allowing salt and spices to meld with the rendering fat. The mustard application before flipping creates an additional flavor layer and helps the cheese adhere better. Flipping only once preserves the delicious crust while allowing the center to remain juicy.
- Final Assembly
- Toast the buns on the same surface to capture flavor from the meat drippings. Apply sauce to both bun halves, place double smashed patties with melted cheese, and top with additional sauce. The ratio of meat to bun to sauce should create a messy but manageable eating experience.
My teenager's friends started inviting themselves over for dinner suspiciously often after I added these burgers to our rotation. Last summer, I caught them arguing over who got the last one there's something satisfying about watching typically nonchalant teenagers get excited about homemade food. Now I automatically double the recipe when I know they're coming.
Serving Suggestions
These indulgent burgers pair beautifully with simple sides that don't compete for attention. Crispy oven fries tossed with fresh rosemary and sea salt provide the perfect crunchy counterpoint. A bright vinegar based coleslaw cuts through the richness with welcome acidity. For gatherings, set up a toppings bar with quick pickled vegetables, thinly sliced jalapeños, and various hot sauces so everyone can customize their burger experience.
Creative Alternatives
Transform these burgers by swapping pepper jack for blue cheese and adding caramelized mushrooms for an umami explosion. Those avoiding red meat can substitute ground turkey thigh never breast with a tablespoon of olive oil mixed in to compensate for lower fat content. Vegetarians might appreciate a portobello version, marinated briefly in Worcestershire sauce before grilling. The versatile baconnaise works beautifully on all these variations it's become a staple condiment in my refrigerator, finding its way onto sandwiches and as a dipping sauce for roasted potatoes.
Keeping Fresh
The prepared baconnaise keeps beautifully for up to five days when refrigerated in an airtight container. For make ahead convenience, form meat balls and prepare sauce the morning of your burger night. The burgers themselves don't reheat well the magic is in that fresh off the griddle texture but leftover baconnaise transforms ordinary sandwiches into something special. Some guests have been known to sneak containers of extra sauce home, which I consider the highest compliment.

I've been perfecting this recipe for years, starting back when I was trying to recreate that classic diner burger experience at home. What began as a simple cooking project turned into a mild obsession with technique and ingredients. My family has patiently endured countless "almost perfect" versions, offering constructive feedback until we reached this version. Now these burgers have become our celebration meal the thing we make when someone aces a test or lands a job interview. Sometimes food becomes more than just sustenance; it becomes the backdrop for family memories. These burgers remind us to slow down and enjoy being together, even if we're racing to grab the last one.
Frequently Asked Questions
- → What's the secret to a good smash burger?
- The key is high heat, a sturdy press, and not flipping too early. Let the patty develop a good crust before flipping. Also, starting with cold meat balls helps maintain the fat structure until you're ready to smash.
- → Can I make the baconnaise sauce ahead of time?
- Absolutely! The sauce actually tastes even better after the flavors have had time to meld. Make it up to 3 days ahead and keep refrigerated in an airtight container.
- → What can I use if I don't have a burger press?
- A heavy, flat-bottomed metal spatula works well. You can also use the bottom of a small cast iron pan with parchment paper between the pan and meat to prevent sticking.
- → What's the best type of bun for smash burgers?
- Potato buns or brioche work wonderfully as they're soft but sturdy enough to hold up to the juicy burgers and sauce. Whatever you choose, don't skip toasting them - it prevents soggy buns!
- → Can I substitute the pepper jack cheese?
- Definitely! American cheese melts beautifully on smash burgers, and cheddar or Swiss are also great options. Use whatever cheese you enjoy most - the key is having it ready to add immediately after flipping.