Smash Burgers with Baconnaise Sauce

Featured in Satisfying Hearty Mains.

Form beef into balls. Smash onto hot griddle with onions. Flip, add cheese. Make baconnaise by mixing crispy bacon with mayo and seasonings. Stack burgers on toasted buns with sauce.
Sophia from Recipes by clare team
Updated on Mon, 05 May 2025 10:28:18 GMT
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Nothing satisfies a serious burger craving quite like a properly executed smash burger. The crispy, caramelized edges and juicy center create that perfect contrast that keeps you coming back for another bite. Adding the rich baconnaise sauce takes these from backyard good to "why would I ever order takeout again" territory. These burgers have become my Saturday tradition – worth every calorie and minute of preparation.

The first time I made these for friends, my buddy Mike who fancies himself a burger connoisseur fell completely silent after his first bite. When he finally spoke, he just said, "I'm throwing away my grill." His wife laughed and told me later that he tried to recreate them three times the following week. Now they're our standard cookout contribution.

Ingredients

  • Ground Chuck: The 80/20 fat ratio is non negotiable here that fat creates flavor and prevents dryness look for meat that's bright red with visible marbling
  • White Onions: These become almost sweet when properly caramelized slice them paper thin to ensure they cook completely in the short time on the griddle
  • Crispy Bacon: Cook until genuinely crisp for texture contrast flabby bacon ruins the experience
  • Pepper Jack Cheese: The slight heat balances the richness perfectly make sure it's thinly sliced to melt quickly
  • Quality Buns: Often overlooked but crucial a potato or brioche bun with substance stands up to the juicy meat and sauce

I was skeptical about the mustard flip technique until trying it. Now I understand why diner cooks have been doing this for decades it creates an extra flavor dimension that's subtle but noticeable. My daughter calls these "weekend special" burgers because she knows I only make them when we have time to do them right.

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Step-by-Step Instructions

Proper Preparation
Form the ground chuck into loose balls without overworking the meat. This gentle handling preserves the tender texture. Refrigerating them firms up the fat, making the initial smash more effective. The cold meat hitting the hot surface creates that perfect sear we're after.
Onion Technique
Using a mandoline creates uniformly thin slices that cook quickly and evenly. The safety guard is absolutely essential I learned this lesson the painful way before investing in cut resistant gloves. Squeezing out excess moisture prevents steaming the meat and ensures proper caramelization.
Bacon Preparation
Cook bacon until genuinely crisp but not burnt. Starting with a cold pan prevents shrinkage and allows the fat to render slowly, creating evenly cooked bacon. Chopping it finely distributes the flavor throughout the sauce and provides little pockets of smoky goodness in every bite.
Sauce Creation
Combine all sauce ingredients in a bowl, stirring thoroughly to incorporate. The balance of creamy mayo, tangy ketchup, sharp mustard, and savory bacon creates the perfect burger complement. The apple cider vinegar cuts through the richness, while red pepper flakes add gentle warmth rather than overwhelming heat.
Cooking Environment
Heat the griddle until water droplets dance across the surface. This high heat is crucial for proper searing. Adding avocado oil prevents sticking without smoking excessively at high temperatures. Spacing the meat balls properly allows room for smashing and flipping without crowding.
The Perfect Smash
Place meat balls on the hot surface, immediately top with onions, and smash firmly with a spatula or press. The key is pressing once, decisively, then not touching it again. The thickness should be about ¼ inch throughout. The edges should be irregular for maximum crispy surface area.
Flavor Development
Season generously after smashing, allowing salt and spices to meld with the rendering fat. The mustard application before flipping creates an additional flavor layer and helps the cheese adhere better. Flipping only once preserves the delicious crust while allowing the center to remain juicy.
Final Assembly
Toast the buns on the same surface to capture flavor from the meat drippings. Apply sauce to both bun halves, place double smashed patties with melted cheese, and top with additional sauce. The ratio of meat to bun to sauce should create a messy but manageable eating experience.

My teenager's friends started inviting themselves over for dinner suspiciously often after I added these burgers to our rotation. Last summer, I caught them arguing over who got the last one there's something satisfying about watching typically nonchalant teenagers get excited about homemade food. Now I automatically double the recipe when I know they're coming.

Serving Suggestions

These indulgent burgers pair beautifully with simple sides that don't compete for attention. Crispy oven fries tossed with fresh rosemary and sea salt provide the perfect crunchy counterpoint. A bright vinegar based coleslaw cuts through the richness with welcome acidity. For gatherings, set up a toppings bar with quick pickled vegetables, thinly sliced jalapeños, and various hot sauces so everyone can customize their burger experience.

Creative Alternatives

Transform these burgers by swapping pepper jack for blue cheese and adding caramelized mushrooms for an umami explosion. Those avoiding red meat can substitute ground turkey thigh never breast with a tablespoon of olive oil mixed in to compensate for lower fat content. Vegetarians might appreciate a portobello version, marinated briefly in Worcestershire sauce before grilling. The versatile baconnaise works beautifully on all these variations it's become a staple condiment in my refrigerator, finding its way onto sandwiches and as a dipping sauce for roasted potatoes.

Keeping Fresh

The prepared baconnaise keeps beautifully for up to five days when refrigerated in an airtight container. For make ahead convenience, form meat balls and prepare sauce the morning of your burger night. The burgers themselves don't reheat well the magic is in that fresh off the griddle texture but leftover baconnaise transforms ordinary sandwiches into something special. Some guests have been known to sneak containers of extra sauce home, which I consider the highest compliment.

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I've been perfecting this recipe for years, starting back when I was trying to recreate that classic diner burger experience at home. What began as a simple cooking project turned into a mild obsession with technique and ingredients. My family has patiently endured countless "almost perfect" versions, offering constructive feedback until we reached this version. Now these burgers have become our celebration meal the thing we make when someone aces a test or lands a job interview. Sometimes food becomes more than just sustenance; it becomes the backdrop for family memories. These burgers remind us to slow down and enjoy being together, even if we're racing to grab the last one.

Frequently Asked Questions

→ What's the secret to a good smash burger?
The key is high heat, a sturdy press, and not flipping too early. Let the patty develop a good crust before flipping. Also, starting with cold meat balls helps maintain the fat structure until you're ready to smash.
→ Can I make the baconnaise sauce ahead of time?
Absolutely! The sauce actually tastes even better after the flavors have had time to meld. Make it up to 3 days ahead and keep refrigerated in an airtight container.
→ What can I use if I don't have a burger press?
A heavy, flat-bottomed metal spatula works well. You can also use the bottom of a small cast iron pan with parchment paper between the pan and meat to prevent sticking.
→ What's the best type of bun for smash burgers?
Potato buns or brioche work wonderfully as they're soft but sturdy enough to hold up to the juicy burgers and sauce. Whatever you choose, don't skip toasting them - it prevents soggy buns!
→ Can I substitute the pepper jack cheese?
Definitely! American cheese melts beautifully on smash burgers, and cheddar or Swiss are also great options. Use whatever cheese you enjoy most - the key is having it ready to add immediately after flipping.

Smash Burgers with Baconnaise Sauce

Thin, crispy-edged beef patties topped with melty pepper jack cheese and slathered with an irresistible bacon-infused mayo sauce for the ultimate burger experience.

Prep Time
20 Minutes
Cook Time
15 Minutes
Total Time
35 Minutes

Category: Hearty Mains

Difficulty: Easy

Cuisine: American

Yield: 4 Servings

Dietary: ~

Ingredients

→ For the Burgers

01 2 pounds ground chuck (80/20 fat ratio for maximum flavor), formed into 1/3 pound balls
02 2 white onions, sliced paper-thin with a mandoline
03 Salt, freshly ground black pepper, and garlic powder for seasoning
04 Yellow mustard for cooking (helps with browning and flavor)
05 8 slices pepper jack cheese
06 4 burger buns, split
07 2-3 tablespoons avocado oil for cooking (it has a high smoke point)

→ For the Baconnaise Sauce

08 1/2 pound bacon, cooked until extra crispy and finely chopped
09 1/2 cup real mayonnaise, preferably full-fat
10 2 tablespoons ketchup
11 2 tablespoons mustard (Dijon or yellow work great)
12 1 tablespoon Worcestershire sauce
13 1 tablespoon apple cider vinegar
14 1 tablespoon all-purpose rub (mix of salt, pepper, and garlic powder)
15 1 tablespoon red pepper flakes (adjust to your heat preference)

Instructions

Step 01

Divide your ground chuck into even 1/3 pound balls (you'll get about 6). Don't overwork the meat - just gently form it into loose balls. Pop them in the fridge for about 30 minutes. Cold meat holds together better when you smash it down.

Step 02

While the meat chills, slice your onions as thin as humanly possible using a mandoline. Be careful with your fingers - use the guard or cut-resistant gloves! Once sliced, give them a good squeeze to remove excess moisture, then stash them in the fridge until needed.

Step 03

In a large skillet over medium heat, cook your bacon until it's super crispy - we're talking shatter-when-you-touch-it crispy. This might take 10-15 minutes. Drain on paper towels, then chop it into small pieces once cooled. Set half aside for the burgers and half for the sauce.

Step 04

In a bowl, mix together the mayo, ketchup, mustard, half the crispy bacon bits, Worcestershire sauce, apple cider vinegar, your all-purpose rub, and red pepper flakes. Give it a good stir until everything's well combined. Pop it in the fridge to let those flavors get friendly while you cook the burgers.

Step 05

Heat your griddle or large cast iron skillet over medium-high heat until it's nice and hot. You want it screaming hot to get those crispy edges that make smash burgers legendary. Drizzle with avocado oil and spread it around.

Step 06

Place your chilled meat balls on the hot surface, leaving about 2-3 inches between each. Immediately top each with a small handful of those paper-thin onions. Using a heavy burger press or metal spatula, smash down firmly to create thin patties about 1/4 inch thick. The thinner, the better for those crispy edges!

Step 07

Season each patty generously with salt, pepper, and garlic powder. Let them cook undisturbed for about 3-4 minutes until the edges get brown and crispy and you can see the juices bubbling through the top.

Step 08

Before flipping, spread a thin layer of yellow mustard on the uncooked side of each patty. Then flip them over (mustard side down) - this creates amazing flavor and helps with browning. Immediately place a slice of pepper jack cheese on each patty so it starts melting.

Step 09

While the second side cooks, place your split burger buns cut-side down on a clean section of the griddle to toast until golden brown, about 30-60 seconds. Keep an eye on them so they don't burn!

Step 10

Spread a generous layer of your baconnaise sauce on the bottom bun. Place two cheese-topped patties on top (double-stack for maximum deliciousness). Add more baconnaise on top of the patties, sprinkle with some of the reserved bacon pieces, and crown with the top bun.

Step 11

These are best enjoyed piping hot, right off the griddle. The contrast between the crispy edges, juicy inside, melty cheese, and that incredible bacon sauce is pure burger heaven!

Notes

  1. Smash burgers get their name from literally smashing the meat onto a hot cooking surface, creating a thin patty with crispy, caramelized edges that develop incredible flavor.
  2. The mustard flip technique is borrowed from classic diner burgers - it adds a subtle tang and helps create that perfect crust on the second side.
  3. This baconnaise sauce is also amazing as a dip for fries or a spread for any sandwich - make extra and keep it in the fridge for up to a week.

Tools You'll Need

  • Flat top griddle or large cast iron skillet
  • Burger press or heavy metal spatula for smashing
  • Mandoline for slicing onions thin (with safety guard)
  • Sharp knife and cutting board
  • Mixing bowl for sauce

Allergy Information

Please check ingredients for potential allergens and consult a health professional if in doubt.
  • Contains dairy (cheese)
  • Contains eggs (mayonnaise)
  • Contains gluten (burger buns)

Nutrition Facts (Per Serving)

It is important to consider this information as approximate and not to use it as definitive health advice.
  • Calories: 780
  • Total Fat: 58 g
  • Total Carbohydrate: 32 g
  • Protein: 42 g