Bacon Cheeseburger Grilled Cheese Casserole

Featured in: Tasty Evening Meals

This hearty casserole combines the best of grilled cheese and cheeseburgers with layers of bread, seasoned beef, bacon, and melted cheese baked until crispy.

Tags: #beef #bacon #cheese #casseroles

Clare Greco
Updated on Thu, 10 Jul 2025 15:40:57 GMT
Bacon Cheeseburger Grilled Cheese Casserole
Bacon Cheeseburger Grilled Cheese Casserole | recipesbyclare.com
Pin it

Bacon Cheeseburger Grilled Cheese Casserole combines two comfort-food ideas in a 9-by-13-inch dish. Buttered sandwich bread surrounds seasoned ground beef, bacon, familiar burger condiments, and four cups of mozzarella-cheddar blend before baking to a crisp golden top.

The casserole serves 8 in 44 minutes, with 20 minutes of preparation and 24 minutes of cooking. Lean beef and thorough draining protect the bread layers from excess grease.

Bacon Cheeseburger Grilled Cheese Casserole Ingredients

Lean beef, onion, bacon bits, mayonnaise, ketchup, mustard, seasonings, twelve bread slices, butter, and mozzarella-cheddar
Lean beef, onion, bacon bits, mayonnaise, ketchup, mustard, seasonings, twelve bread slices, butter, and mozzarella-cheddar | Recipes by Clare
Pin it

The filling needs 1 pound lean ground beef, 1 cup diced yellow onion, ½ cup real bacon bits, ¼ cup mayonnaise, ¼ cup ketchup, 1 tablespoon yellow mustard, ½ teaspoon salt, ½ teaspoon black pepper, and 2 teaspoons onion powder.

For assembly, use 12 slices white or whole-wheat sandwich bread, ½ cup softened margarine or butter, and 4 cups shredded mozzarella-and-cheddar cheese blend. These amounts make one large casserole with 8 servings.

How to Make Bacon Cheeseburger Grilled Cheese Casserole

Four stages showing beef and onion browned, burger condiments mixed in, twelve bread halves layered with cheese, and casserole baked golden
Four stages showing beef and onion browned, burger condiments mixed in, twelve bread halves layered with cheese, and casserole baked golden | Recipes by Clare
Pin it
  1. Heat the oven to 400°F and grease a 9-by-13-inch baking dish.
  2. Brown 1 pound beef with a dab of butter over medium-high, breaking it into crumbles for 6 to 8 minutes. Drain well.
  3. Add onion and cook 3 to 4 minutes. Off heat, stir in bacon, mayonnaise, ketchup, mustard, salt, pepper, and onion powder.
  4. Butter 6 bread slices with half the ½ cup butter, halve them, and arrange butter-side down. Add 2 cups cheese.
  5. Spread the beef mixture and remaining 2 cups cheese. Top with the remaining 6 buttered, halved slices, butter-side up.
  6. Bake 20 to 24 minutes until golden. Rest 5 minutes before cutting.

Preheat and Grease the Dish

Brown Lean Beef for Six to Eight Minutes

Soften One Cup of Diced Onion

Mix the Cheeseburger Filling Off Heat

Make the Butter-Side-Down Bread Base

Layer Two Cups of Cheese and the Beef

Top With the Remaining Six Slices

Golden bacon cheeseburger grilled cheese casserole with melted cheddar and beef filling
Golden bacon cheeseburger grilled cheese casserole with melted cheddar and beef filling | recipesbyclare.com
Pin it

Bake Twenty to Twenty-Four Minutes

Make-Ahead and Reheating

Conclusion

At 400°F, brown 1 pound lean beef for 6 to 8 minutes, drain, add 1 cup onion for 3 to 4 minutes, then stir in bacon, mayonnaise, ketchup, mustard, and seasonings off heat. Layer 6 buttered and halved bread slices, 2 cups cheese, beef, and 2 cups cheese. Top with the other 6 buttered, halved slices. Bake 20 to 24 minutes and rest 5 minutes.

Frequently Asked Questions

→ Can the casserole be assembled ahead?

Yes. Refrigerate the assembled dish for up to 4 hours and allow 5 to 10 extra baking minutes if needed.

→ Which bread works best?

Use regular white or whole-wheat sandwich bread rather than thick artisan bread.

→ Can fresh bacon replace bacon bits?

Yes. Cook and crumble 6 to 8 bacon strips as the substitute.

→ How is a greasy casserole prevented?

Use lean ground beef and drain it thoroughly after browning.

4.50 from 167 votes

Bacon Cheeseburger Grilled Cheese Casserole

Preparation Time:
20 Minutes
Cook Time:
24 Minutes
Total Cooking Time:
44 Minutes
Number of Servings:
8
Bacon Cheeseburger Grilled Cheese Casserole
Print it Send it

The ultimate comfort food mashup with layers of bread, cheeseburger filling, and melted cheese baked to golden perfection.

Ingredients You'll Need

  • Cheeseburger Filling

  • Casserole Assembly

How to Make It

1.

1. Prep and Start the Beef: Preheat your oven to 400°F and grease a 9x13 inch baking dish. Heat a large skillet over medium-high heat and add the ground beef with a small dab of butter. Cook the beef, breaking it up into small crumbles as it browns - this takes about 6-8 minutes.

2.

2. Add Onions and Season: Once the beef is cooked through, drain any excess grease. Add the diced onions to the pan and cook for another 3-4 minutes, stirring occasionally, until the onions start to soften and become fragrant.

3.

3. Create the Cheeseburger Mixture: Remove the pan from heat and stir in the bacon bits, mayo, ketchup, mustard, salt, pepper, and onion powder. Mix everything together until well combined - this creates that classic cheeseburger flavor throughout the filling.

4.

4. Prepare the Bottom Layer: Spread 6 slices of bread with half the margarine, then cut each slice in half. Place these pieces margarine-side down in your greased baking dish, creating the bottom layer. Sprinkle 2 cups of the cheese mixture over the bread.

5.

5. Add the Filling: Spoon the beef mixture evenly over the cheese layer, spreading it out to cover the bread completely. Top with the remaining 2 cups of cheese - this creates those gooey, melty layers that make this casserole so amazing.

6.

6. Top and Bake: Spread the remaining 6 slices of bread with the rest of the margarine and cut them in half. Place these pieces margarine-side up on top of the casserole. Bake for 20-24 minutes until the top is golden brown and crispy.

7.

7. Serve Hot: Let the casserole rest for about 5 minutes before cutting - this helps it hold together better. Serve hot and watch everyone dig into this comfort food masterpiece!

Extra Information

  1. Using lean ground beef helps prevent the casserole from becoming too greasy
  2. Make sure to drain the beef well before adding other ingredients
  3. You can assemble this casserole a few hours ahead and refrigerate until ready to bake
  4. Leftovers reheat beautifully in the oven at 350°F for about 15 minutes

Essential Tools

  • Large skillet
  • 9x13 inch baking dish
  • Sharp knife
  • Wooden spoon or spatula
  • Cutting board

Allergy Warnings

Please check ingredients for potential allergens and consult a health professional if in doubt.
  • Contains gluten (bread)
  • Contains dairy (cheese, margarine)
  • Contains eggs (may be in mayonnaise and bread)
  • Contains pork (bacon bits)
  • Contains beef

Nutrition Details (Per Portion)

It is important to consider this information as approximate and not to use it as definitive health advice.
  • Calories: 485
  • Total Fat: 32 g
  • Total Carbohydrate: 28 g
  • Protein: 25 g