Copycat Arby's Beef and Cheddar

Featured in: Satisfying Hearty Mains

This copycat Arby's sandwich recreates the famous roast beef and cheddar with homemade cheese sauce, special tangy sauce, and warm beef in 25 minutes.

Tags: #quick-recipes #beef #cheese

Clare Greco
Updated on Sat, 14 Jun 2025 13:53:00 GMT
Copycat Arby's Beef and Cheddar
Copycat Arby's Beef and Cheddar | recipesbyclare.com
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Copycat Arby's Beef and Cheddar sandwiches layer warm thin-sliced roast beef, smooth homemade cheddar sauce, and a sweet-tangy red sandwich sauce on onion buns. Warming the beef gently in broth keeps the deli slices tender while the separate sauces recreate the signature contrast.

The recipe makes exactly 4 sandwiches in 25 minutes, with 10 minutes of preparation and 15 minutes of cooking. Prepare both sauces before heating the beef so assembly happens while every hot component is ready.

Beef and Cheddar Ingredients

Thin deli roast beef, onion buns, beef broth, cheddar, milk, butter, flour, ketchup, brown sugar, vinegar, Worcestershire, and seasonings
Thin deli roast beef, onion buns, beef broth, cheddar, milk, butter, flour, ketchup, brown sugar, vinegar, Worcestershire, and seasonings | Recipes by Clare
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The red sauce requires ½ cup ketchup, 2 tablespoons brown sugar, 1 tablespoon cider vinegar, 1 tablespoon Worcestershire sauce, ½ teaspoon garlic powder, and ½ teaspoon onion powder.

For cheddar sauce, measure 1 tablespoon butter, 1 tablespoon all-purpose flour, 1 cup milk, and 6 oz shredded cheddar. Assembly uses 2 cups beef broth, 1 lb thinly sliced deli roast beef, and 4 onion buns. Keep the deli slices separate enough that broth can warm them evenly.

How to Make Copycat Beef and Cheddar

Four stages showing red sauce whisked, cheddar sauce cooked, roast beef warmed in broth, and four onion-bun sandwiches assembled
Four stages showing red sauce whisked, cheddar sauce cooked, roast beef warmed in broth, and four onion-bun sandwiches assembled | Recipes by Clare
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  1. Whisk ketchup, brown sugar, cider vinegar, Worcestershire, garlic powder, and onion powder into the red sauce.
  2. Melt butter, cook flour for 1 minute, and gradually whisk in milk.
  3. Simmer the white sauce for 5 minutes to thicken.
  4. Remove from heat and melt in 6 oz cheddar.
  5. Bring 2 cups beef broth to a simmer for about 5 minutes.
  6. Separate the roast beef slices and warm them in broth for 1–2 minutes.
  7. Build four onion buns with red sauce, warm beef, and cheddar sauce.

Whisk the Red Sandwich Sauce

Start the Butter-and-Flour Roux

Add One Cup Milk Gradually

Simmer the Base for Five Minutes

Melt Six Ounces Cheddar Off Heat

Simmer Two Cups Beef Broth

Warm the Roast Beef for One to Two Minutes

Finished roast beef and cheddar sandwich with red sauce on an onion bun
Finished roast beef and cheddar sandwich with red sauce on an onion bun | recipesbyclare.com
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Assemble Four Onion-Bun Sandwiches

Keep Each Sauce Smooth

Serve Immediately for the Best Texture

Reheat Components Gently

Use the Twenty-Five-Minute Workflow

Conclusion

Whisk the six red-sauce ingredients. Cook 1 tablespoon butter with 1 tablespoon flour for 1 minute, gradually add 1 cup milk, and simmer 5 minutes. Remove from heat and melt in 6 oz cheddar. Bring 2 cups beef broth to a simmer for about 5 minutes, then warm 1 lb separated deli roast beef for 1–2 minutes. Layer red sauce, beef, and cheese sauce on four onion buns.

Frequently Asked Questions

→ How many sandwiches does this recipe make?

It makes exactly four beef and cheddar sandwiches.

→ How long should the milk sauce simmer?

Simmer it gently for exactly 5 minutes before removing it from the heat and adding cheddar.

→ How long does the roast beef warm in broth?

The thin deli beef needs only 1–2 minutes in simmering broth.

→ What kind of buns should I use?

Use four onion buns.

4.60 from 178 votes

Copycat Arbys Beef Cheddar

Preparation Time:
10 Minutes
Cook Time:
15 Minutes
Total Cooking Time:
25 Minutes
Number of Servings:
4
Copycat Arby's Beef and Cheddar
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Homemade version of Arby's iconic sandwich with tender roast beef, creamy cheddar sauce, and tangy Arby's-style sauce on onion buns.

Ingredients You'll Need

  • Arby's Style Sauce

  • Homemade Cheese Sauce

  • Sandwich Assembly

How to Make It

1.

1. Make the Arby's Sauce: In a small bowl, whisk together ketchup, brown sugar, apple cider vinegar, Worcestershire sauce, garlic powder, and onion powder until well combined. Set aside.

2.

2. Start the Cheese Sauce: In a small saucepan over medium heat, melt the butter. Once melted, stir in the flour and cook for 1 minute, stirring constantly to create a roux.

3.

3. Finish the Cheese Sauce: Slowly pour in the milk while whisking constantly to prevent lumps. Bring to a simmer and cook for 5 minutes until thickened. Remove from heat and stir in the shredded cheese until melted and smooth.

4.

4. Warm the Beef Broth: In a large skillet over medium heat, bring the beef broth to a gentle simmer for about 5 minutes to heat through.

5.

5. Warm the Roast Beef: Separate the roast beef slices and add them to the simmering broth one by one to prevent sticking. Let them warm for just 1-2 minutes - you don't want to cook them, just heat and flavor them.

6.

6. Prepare the Buns: Split the onion buns and spread the homemade Arby's sauce generously on the bottom half of each bun.

7.

7. Assemble the Sandwiches: Using tongs, remove the warmed roast beef from the broth and pile it generously on each sauced bun bottom. Drizzle the warm cheese sauce over the beef.

8.

8. Serve Immediately: Top with the other bun half and serve immediately while the cheese sauce is still warm and gooey. Enjoy your homemade version of this iconic sandwich!

Extra Information

  1. Make the cheese sauce just before serving to keep it warm - reheating can cause it to break
  2. This recipe makes 4 large sandwiches or can be stretched to 8 smaller ones
  3. Use any thinly sliced deli roast beef - the thinner the better for authentic texture
  4. Serve with curly fries and jalapeño poppers for the full Arby's experience

Essential Tools

  • Small mixing bowl
  • Small saucepan
  • Large skillet
  • Whisk
  • Tongs

Allergy Warnings

Please check ingredients for potential allergens and consult a health professional if in doubt.
  • Contains gluten from flour and buns
  • Contains dairy from butter, milk, and cheddar cheese

Nutrition Details (Per Portion)

It is important to consider this information as approximate and not to use it as definitive health advice.
  • Calories: 565
  • Total Fat: 25 g
  • Total Carbohydrate: 43 g
  • Protein: 43 g